ENGINE TYPE
අපි වහන වලට එන Engine ගැන දැනගමු
Cylinder Engines
The four stroke otto engine uses just one of the four strokes to perform
work. This causes various problems: The engine runs jerkily, and this
can only be prevented by a large flywheel, which needs a lot of space
and weights pretty much in addition.
This obstacle began to be mastered soon: On one hand with a two stroke
engine, which will be discussed in the following section, and on the
other hand with the combination of several cylinders in
multiple-cylinder engines. In these engines, not just every forth stroke
work is performed, but - depending on the number of cylinders - more
equally. In the following four stroke engine, every half revolution of
the crankshaft one of the cylinders has its working stroke.
The engine types are usually used in the following order, depending on the number of cylinders: I-4, V-6, V-8, V-10, V-12, W-16.
First of all lets get a understanding of the different types of engine layouts commonly found in cars today. As Engines can come in an array of different designs, including Straight/Inline, V Type, Boxer, Rotary Wankel and even Diesel:
Flat
Flat engines are called flat because that is exactly what they are. The
cylinders lie flat. Half of the cylinders are located on one side of the
crank shaft and the other half on the other side. The advantage to
having your cylinders horizontal is that the engine can be placed lower
in the car. This makes the car more stable because of a lower center of
gravity. Being lower in the also has a space advantage. The engine bay
is far less crowded. They are found in porshes and subaru's. The are
also known as boxer engines. Usually Flat-4 or Flat-6.
Inline
Inline engines have cylinders on top of the crank shaft. They stand
inline at a vertical 90 degrees. Inline engines run smooth and can
provide a lot of power. The engines, though, are longer then any other
type. In cars today, most inline engines have small cylinders so length
is not an issue. Above all, Honda's and many imports of today are known
for their inline 4's today. Usually I-4 or I-6 for cars. Some marine
engines have been made that use the I-Engine type with up to 14
cylinders.
V-Type
V-8's and V-6's engine types exist today in many American cars and
trucks. The cylinders are located on oppsite sides of the crank shaft
and are elevated up a varying amount of degrees depending on the
manufacturer. The V-type engine is known for using a pushrod valve
system. Usually V-6, V-8, V-10, and V-12.
W-Type
-Type engines are found in few cars. For example there is one in
the Bugatti 16/4 Veyron, which has a quad-turbo W-16, and there was a
limited number of Volkswagen Passat produced from 1998-2005 with a 4.0L
W-8. The Bugatti 16/4 Veyron's "16/4" is there for the simple fact of
representing its engine. W-engine types work well for a large number of
cylinders because everything becomes more compact and shorter. Though,
they are more compact, the disadvantage is that they are hard to fix and
more expensive to repair. Not many models made though the engines
produce go up in multiples of four. The Bugatti Veyron engine is
pictured below.
Wankel
Wankel engines are also know as rotary engines. Wankel engines are
completey different from any other type of automotive engines. It does
not have pistons. Rather a single triangular rotor spins around a peanut
shaped chamber. The triangular rotor is a special type of triangle also
known as a Reuleaux triangle. This triangle has an equal diameter
relative to the center at all times. The shape it is based off of an
equilateral triangle. The reason this type of triangle is necessary is
to ensure a seal during the triangles rotation at the center of the
housing. There is a single straight shaft through the center of one of
these engines that serves the purpose of a crankshaft in an otto cycle
engine, otto cycle is the 4-stroke cycle in a regular pistion engine.
Wankel engines are found in Mazda RX-7's and RX-8's. Pictured below is a
rotary engine.
Straight/ Inline Engines
In-line
engines have the cylinders arranged, one after the other, in a straight
line. Almost all four cylinder engines are A straight/Inline engine
is considerably easier to build than an otherwise equivalent Boxer or V
type engines because the cylinder bank and crankshaft can be milled
from a single metal casting and it requires fewer cylinder heads and
camshafts.
This
ultimately means lower production and maintenance costs. Also due to
their smaller and more lightweight construction, this is the preferred
Engine design for FF cars (Front Wheel Drive). The design can be extremely fuel efficient compared to V type, Boxer and Rotary engine designs.
There are some five and six cylinder Straight/ Inline design engines, which are mainly found in European cars from the likes of Audi and BMW for example.
Reasonable
performance can be achieved with performance levels in the 0'9 Ford
Focus RS around 300 BHP. This is mostly due to Turbo Charging and boost
pressure used, but it is common for a 2.0 Litre 16 Value inline 4 to
produce 200 BHP plus.
The
engines are not generally thought to be as smooth as the V type and
Boxer engine designs and the structure has it's limitations in terms of
durability and strength. Inline engines can sometimes be a little rough
in lower revs, but work well for smaller cars and do respond well to
Tuning.
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The
V-type of engine has two rows of cylinders set normally at a ninety
degree angle to each other. Advantages include it's short length, great
rigidity of the block, its heavy crankshaft, and attractive low profile.
This is a tried and tested engine design with huge performance
potential.
In
sports applications, having the engine as low to the floor as possible
increases the car's handling characteristics, as it will naturally have a
lower centre of gravity. Also having a strong engine with built in
rigidity can mean the difference in endurance races, making the V type
engine design an ideal choice for Motorsport applications.
With this type of engine it is possible to have a very high compression ratios, without block distortion under load.
This
makes it a strong and robust design for high performance applications
and is used in F1 for instance. Also with it's resistance to torsional
vibration, the engine characteristics produce a smooth and refined
engine.
Another
attribute for this compact engine design is a shorter car length
without losing passenger room. In 1914, Cadillac was the first company
in the United States to use a V-8 engine in its cars. From there America
has fallen in love with the V type engine and the 50's and 60's
produced some of the best Muscle cars.
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In
1896, Karl Benz invented the first internal combustion engine with it's
horizontally opposed pistons. This Boxer/Flat engine is an design with
multiple pistons that all move in the horizontal plane. The most popular
and significant layout has cylinders arranged in two banks on either
side of a single crankshaft, generally known as "boxers". This is
because the two pistons join together in the middle of TDC ( Top Dead Centre).
This
is similar to two boxers touching gloves at the beginning of a bout and
is the origins of the name appointed to the engine design.
Flat
engines have a lower center of gravity than any other common
configuration, so vehicles using them should benefit from better
stability and control during cornering. But they are also wider than
more traditional configurations and the extra width causes problems
fitting the engine into the engine bay of a front-engined car. Subaru
have been producing AWD front engined cars for some time now, so where there's a will they is a way.
Boxer engines are one of only three cylinder layouts that have a natural dynamic balance; the others being the Straight/Inline 6 cylinder and the V12 design. This makes for a smooth and harmonious engine at idle.
Boxer/Flat engines tend to be nosier then other designs due to the lack of airboxes and
other components in the engine bay. They have a engine characteristic
of smoothness throughout the rev range and when combined with a mounting
position immediately ahead of the rear axle, offer a low center of
gravity and largely neutral handling characteristics.
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The
Rotary Wankel engine was an early type of internal-combustion engine in
which the crankshaft remained stationary and the entire cylinder block
rotated around it.
The
Rotary/ Wankel engine has no pistons, it uses rotors instead. This
engine is small, compact and has a curved, oblong inner shape. Its
central rotor turns in one direction only, but it produces all four OTTO
strokes (intake, compression, power and exhaust) effectively.
The
only production car to still have a Rotary/ Wankel engine design in
production today is the Masda RX-8 and previous RX-7 models.
The
Rotary/ Wankel engine is limited by its inherent restriction on
breathing capacity due to the need for the fuel/air mixture to be
aspirated through the hollow crankshaft and crankcase, which directly
affected its volumetric efficiency, also low torque levels are a known
problem and the engine has design limitations. Turbocharging this engine
is one of the easiest ways around these deficiencies and was seen in
the RX-7.
The
rotational forces of the mass of the Rotary/ Wankel engine's weight
produce a powerful gyroscopic flywheel effect. This smooths out the
power delivery and reduces vibration. Vibration had been such a serious
problem on conventional piston engines that heavy flywheels had to be
added to the overall engine design to help counteract the effects.
The
cylinders themselves functioned as a flywheel, Rotary engines gained a
substantial power-to-weight ratio advantage over more conventional
engines. Another advantage was improved cooling, as the rotating
cylinder block created its own fast-moving airflow, even at standstill.
Dispensing
with separate cylinders, pistons, valves and crankshaft, the rotary
engine applies power directly to the transmission. It's construction
allows it to provide the power of a conventional engine that is twice
its size and weight and that has twice as many parts.
The
Rotary/ Wankel burns as much as 20% more fuel than the conventional
engine and is potentially a higher polluter, but its small size allows
the addition of emission-control parts more conveniently than does the
piston engine.
The
basic unit of the rotary engine is a large combustion chamber in the
form of a pinched oval. Within this chamber all four functions of a
piston take place simultaneously in the three pockets that are formed
between the rotor and the chamber wall. Just as the addition of
cylinders increases the horsepower of a piston-powered engine, so the
addition of combustion chambers increases the power of a rotary engine.
Larger cars may eventually use rotaries with three or four rotors.
Mazda
have had numerous success with this design, especially with the RX-7
and RX-8 models. By adding a turbocharger as discussed previously, the
torque deficiencies are some what over come and also engine power
greatly increased. This combined with the lower weight made a effective and competitive performance package.
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The
Diesel engine was first invented by Rudolf Diesel, of German ethnicity
born in Paris. Although quite similar in design to petrol internal
combustion engines,
Diesel engines use compression to ignite the compressed fuel to air
mixture prior to injecting it into the combustion chamber, with out the
need for spark plugs.
Advantages over Petrol Engines:
- 45% efficiency in converting fuel into mechanical energy compared to Petrol at 30%.
- Engine
life expectancy is twice as long compared to petrol engines, due to the
stronger internal design to cope with higher pressures under
combustion.
- No need for HT leads, spark plugs and coils, meaning greater reliability especially in damp environments.
- Diesel engines are immune to vapour lock and the fuel is not explosive like petrol.
- No proportionate decrease in fuel efficiency compared to petrol engines, at higher engine loads.
- Produce less heat in cooling and exhaust.
- Produce less carbon monoxide and can be used in underground applications.
- Can accept turbo/supercharging with out risk of detonation, unlike petrol engines at higher pressure levels.
- Higher torque lower in the rev range.
- Diesel fuel is denser then petrol and contains roughly 15% more energy.
Disadvantages over Petrol Engines:
- Lower power to weight ratio then petrol engines, due to the increased internal component strength.
- Lower
power and rev band range compared to petrol engines, although turbo/
super charging has helped to combat this in the last decade.
- Normally
noisier and rougher in operation compared to petrol counter parts,
although diesels are almost on par with technological advancements.
- More
expensive to purchase and run compared to petrol alternatives, due to
increase in stronger components and more regular service schedules.
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